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archy/.gitea/workflows/build-iso-dev.yml
Dorian 57c9ebe792
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Build Archipelago ISO (dev) / build-iso (push) Successful in 23m17s
feat: replace Debian Live with custom debootstrap ISO base + branding
Major ISO build overhaul on dev-iso branch:

- Replace ~800MB Debian Live download with debootstrap --variant=minbase
  (~150MB installer squashfs built from scratch)
- Custom initramfs with archipelago-mount hook for boot media detection
- Systemd service auto-starts installer (replaces profile.d hack)
- GRUB + ISOLINUX configs written from scratch (no Debian Live dependency)
- EFI boot image built with grub-mkimage (no more MBR extraction)
- Archipelago GRUB theme: dark background, Bitcoin orange accents
- Theme installed on both installer ISO and target system
- Rootfs optimizations: --no-install-recommends, strip docs/man/locales,
  remove firmware-misc-nonfree/wget/htop, add explicit font deps
- Separate CI workflow (build-iso-dev.yml) for dev-iso branch
- Includes pre-existing fixes from main (build-iso.yml, middleware, Login)

Target: sub-2GB unbundled ISO (down from 3.9GB)

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-03-27 18:19:49 +00:00

129 lines
6.4 KiB
YAML

name: Build Archipelago ISO (dev)
on:
push:
branches: [dev-iso]
workflow_dispatch:
jobs:
build-iso:
runs-on: ubuntu-latest
timeout-minutes: 60
steps:
- name: Checkout
uses: actions/checkout@v4
with:
fetch-depth: 1
clean: false
- name: Install ISO build dependencies
run: |
sudo apt-get update -qq
sudo apt-get install -y -qq \
debootstrap squashfs-tools xorriso \
isolinux syslinux-common mtools \
grub-efi-amd64-bin grub-pc-bin grub-common
- name: Build backend
run: |
source $HOME/.cargo/env 2>/dev/null || true
cargo build --release --manifest-path core/Cargo.toml
- name: Build frontend
run: cd neode-ui && npm ci && npm run build
- name: Type check frontend
run: cd neode-ui && npx vue-tsc -b --noEmit
- name: Run frontend tests
run: cd neode-ui && npx vitest run
- name: Configure root podman for insecure registry
run: |
sudo mkdir -p /etc/containers/registries.conf.d
echo '[[registry]]
location = "80.71.235.15:3000"
insecure = true' | sudo tee /etc/containers/registries.conf.d/archipelago.conf
- name: Build unbundled ISO
run: |
cd image-recipe
export ARCHIPELAGO_BIN="$(pwd)/../core/target/release/archipelago"
ls -la "$ARCHIPELAGO_BIN" || echo "WARNING: binary not found"
sudo -E UNBUNDLED=1 DEV_SERVER=localhost BUILD_FROM_SOURCE=0 \
ARCHIPELAGO_BIN="$ARCHIPELAGO_BIN" \
./build-auto-installer-iso.sh
- name: Copy to Builds
run: |
ISO=$(ls image-recipe/results/archipelago-installer-unbundled-*.iso 2>/dev/null | head -1)
if [ -n "$ISO" ]; then
DATE=$(date +%Y%m%d-%H%M)
DEST="/var/lib/archipelago/filebrowser/Builds/archipelago-dev-unbundled-${DATE}.iso"
sudo cp "$ISO" "$DEST"
sudo chown 1000:1000 "$DEST"
echo "ISO: archipelago-dev-unbundled-${DATE}.iso"
echo "Size: $(du -h "$DEST" | cut -f1)"
echo "SHA256: $(sha256sum "$DEST" | cut -d' ' -f1)"
fi
- name: Build report
if: always()
continue-on-error: true
run: |
set +eo pipefail
echo "══════════════════════════════════════════"
echo "DEV ISO BUILD REPORT"
echo "══════════════════════════════════════════"
echo "Commit: $(git rev-parse --short HEAD) ($(git log -1 --format=%s))"
echo "Branch: ${GITHUB_REF_NAME:-dev-iso}"
echo "Date: $(date -u '+%Y-%m-%d %H:%M:%S UTC')"
echo "Runner: $(hostname)"
echo ""
echo "── Artifacts ──"
ls -lh image-recipe/results/*.iso 2>/dev/null || echo " No ISO produced"
ls -lh /var/lib/archipelago/filebrowser/Builds/archipelago-dev-*.iso 2>/dev/null | tail -3
echo ""
echo "── Rootfs contents check ──"
ROOTFS=$(ls image-recipe/build/auto-installer/archipelago-rootfs.tar 2>/dev/null) || true
if [ -n "$ROOTFS" ]; then
echo " rootfs.tar: $(sudo du -h "$ROOTFS" 2>/dev/null | cut -f1 || echo 'unknown')"
echo " nginx config: $(sudo tar tf "$ROOTFS" ./etc/nginx/sites-available/archipelago 2>/dev/null && echo 'PRESENT' || echo 'MISSING')"
echo " SSL cert: $(sudo tar tf "$ROOTFS" ./etc/archipelago/ssl/archipelago.crt 2>/dev/null && echo 'PRESENT' || echo 'MISSING')"
echo " kiosk launcher: $(sudo tar tf "$ROOTFS" ./usr/local/bin/archipelago-kiosk-launcher 2>/dev/null && echo 'PRESENT' || echo 'MISSING')"
echo " backend binary: $(sudo tar tf "$ROOTFS" ./usr/local/bin/archipelago 2>/dev/null && echo 'PRESENT' || echo 'MISSING')"
echo " web-ui index: $(sudo tar tf "$ROOTFS" ./opt/archipelago/web-ui/index.html 2>/dev/null && echo 'PRESENT' || echo 'MISSING')"
else
echo " rootfs.tar not found in workspace"
fi
echo ""
echo "── ISO contents check ──"
ISO=$(ls image-recipe/results/archipelago-installer-unbundled-*.iso 2>/dev/null | head -1) || true
if [ -n "$ISO" ]; then
echo " ISO size: $(sudo du -h "$ISO" 2>/dev/null | cut -f1 || echo 'unknown')"
ISO_MOUNT=$(mktemp -d)
if sudo mount -o loop,ro "$ISO" "$ISO_MOUNT" 2>/dev/null; then
echo " auto-install.sh: $([ -f "$ISO_MOUNT/archipelago/auto-install.sh" ] && echo 'PRESENT' || echo 'MISSING')"
echo " rootfs.tar: $([ -f "$ISO_MOUNT/archipelago/rootfs.tar" ] && echo "PRESENT ($(sudo du -h "$ISO_MOUNT/archipelago/rootfs.tar" 2>/dev/null | cut -f1))" || echo 'MISSING')"
echo " backend bin: $([ -f "$ISO_MOUNT/archipelago/bin/archipelago" ] && echo "PRESENT ($(sudo du -h "$ISO_MOUNT/archipelago/bin/archipelago" 2>/dev/null | cut -f1))" || echo 'MISSING')"
echo " frontend: $([ -f "$ISO_MOUNT/archipelago/web-ui/index.html" ] && echo 'PRESENT' || echo 'MISSING')"
echo " vmlinuz: $([ -f "$ISO_MOUNT/live/vmlinuz" ] && echo 'PRESENT' || echo 'MISSING')"
echo " initrd: $([ -f "$ISO_MOUNT/live/initrd.img" ] && echo 'PRESENT' || echo 'MISSING')"
echo " squashfs: $([ -f "$ISO_MOUNT/live/filesystem.squashfs" ] && echo "PRESENT ($(sudo du -h "$ISO_MOUNT/live/filesystem.squashfs" 2>/dev/null | cut -f1))" || echo 'MISSING')"
echo " grub theme: $([ -d "$ISO_MOUNT/boot/grub/themes/archipelago" ] && echo 'PRESENT' || echo 'MISSING')"
sudo umount "$ISO_MOUNT" 2>/dev/null || true
else
echo " Could not mount ISO for inspection"
fi
rmdir "$ISO_MOUNT" 2>/dev/null || true
fi
echo "══════════════════════════════════════════"
- name: Fix workspace permissions
if: always()
run: |
sudo chown -R $(id -u):$(id -g) . 2>/dev/null || true
sudo chmod -R u+rwX . 2>/dev/null || true
sudo chown -R $(id -u):$(id -g) "$HOME/.cache/act" 2>/dev/null || true
sudo chmod -R u+rwX "$HOME/.cache/act" 2>/dev/null || true